a close-up of woman's eye with mascara and elegant makeup
Photo: Roxana Maria

Mascara, a staple in most makeup bags, has a fascinating journey from its ancient origins to the modern-day sleek tubes lining cosmetic store shelves. Cleopatra used kohl to darken her lashes, while Victorian women favored Vaseline. Today, mascara is a multi-billion dollar industry with millions using this essential makeup product daily. How did we get here?

Let's delve into the behind-the-scenes world of mascara production and explore the steps that lead to those fluttery lashes.

What Is Mascara?


Mascara, derived from the Italian word "maschera" meaning mask, is a cosmetic product applied to the eyelashes to enhance their length, thickness, and darkness. It's formulated using a combination of waxes, pigments, oils, and preservatives, designed not only to beautify lashes but also to offer long-lasting wear without irritating the sensitive eye area.

collage with mascara and woman's eye with long lashes

From Ancient Egypt to Modern Tubes


The roots of mascara trace back centuries, dating to Ancient Egypt. Egyptians used kohl – a mixture of soot, crocodile dung, honey, and water – to darken their lashes and eyebrows. This early cosmetic wasn't just a beauty enhancer but also held cultural and spiritual significance, believed to ward off evil spirits and protect the wearer's eyes from the harsh desert sun.

Moving forward, the Renaissance era saw the advent of various cosmetic concoctions. Women used burnt matches to darken lashes, highlighting their eyes and creating a more dramatic look. However, it wasn't until the 19th century that mascara as we know it began to take shape. Eugène Rimmel, a French perfumer, created the first commercially available mascara in the 1830s. His product, named after him, consisted of petroleum jelly and coal dust and was applied with a brush.

Over time, mascara formulations evolved. In the late 19th century, petroleum jelly and carbon dust were combined to create a paste-like substance applied to lashes. Eventually, in the early 20th century, the invention of the modern mascara wand and tube revolutionized its application and storage.

collage with vintage mascara ad and a product

Mascara Development and Delivery, Explained


Creating mascara involves a meticulous process that begins with research and development. Cosmetic chemists work tirelessly to formulate the perfect blend of ingredients that provide the desired effects without compromising safety. 

  • Mascara's Ingredients

These ingredients often include waxes like beeswax or carnauba wax for texture, color pigments, and various conditioning oils. Moreover, the formulation of mascara extends beyond mere aesthetics. Conditioning agents such as panthenol, keratin, or biotinoyl tripeptide-1 are integrated to nourish and protect lashes. These elements play a pivotal role in maintaining lash health, preventing breakage, and contributing to the overall appearance of longer, fuller lashes. You visit Italy Cosmetic Manufacturers to find out more about this fascinating process.

  • Filling and Packaging:

Once the formulation is perfected, the mascara is filled into its iconic tubes. Modern manufacturing facilities employ advanced machinery to ensure precision filling, avoiding air bubbles that could compromise product quality. The packaging process involves sealing the tubes and adding the applicator wand, meticulously designed for efficient and precise lash coating.

  • Quality Control:

Quality control measures are paramount in mascara production. Rigorous testing ensures the product meets safety standards, including stability testing to assess shelf life, microbial testing to ensure sterility, and sensory evaluations to guarantee texture, scent, and application meet consumer expectations. Check the FDA's Cosmetics Laws & Regulations for additional information.

collage with mascara and woman's eye with long lashes

More Than Just Makeup: The Cultural Impact of Mascara Through Time:


Mascara extends beyond being a mere cosmetic product – it's a cultural symbol. Throughout history, it has been linked to beauty standards and expressions of femininity. From Hollywood's glamour in the 20th century to contemporary beauty influencers, mascara has remained a timeless tool for self-expression and empowerment.

Let's summarize...

The journey from ancient eye enhancements to the sleek, high-tech mascara tubes we use today is a testament to human innovation and the evolving standards of beauty. The production of mascara involves a blend of artistry, chemistry, and technology, crafting a product that not only accentuates lashes but also plays a role in cultural and societal narratives. Next time you swipe on that favorite mascara, remember the intricate process and rich history behind those gravity-defining lashes!

Lots of love,
Liz